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AISI 9255

AISI 9255 is an alloy steel that belongs to the silicon-manganese steel under the SAE and AISI systems. It has a high silicon (Si) content. This characteristic brings a moderate strengthening effect to it. Known for its good toughness, shock resistance and moderate cost, this steel is suitable for manufacturing springs, gears and other mechanical parts. Application areas of AISI 9255 include high-performance spring manufacturing, automotive parts, tool and die components, industrial machinery, and fasteners, which often require materials with high load-bearing capacity and reliable performance under repeated stress.
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CHEMICAL COMPOSITION

C : 0.51-0.59

Mn: 0.70-0.95

P: ≤0.035

S: ≤0.04

Si: 1.80-2.20


MECHANICAL PROPERTIES

Ultimate Tensile Strength: approximately 774 MPa

Yield Strength: approximately 486 MPa

Young’s Modulus: 190 - 210 GPa

Poisson’s Ratio: 0.27 - 0.30

Reduction of Area: approximately 41%


PHYSICAL PROPERTIES

Density: 7700 - 8030 kg/m³

Young's modulus (modulus of elasticity): 190 - 210 GPa

Shear modulus: 80 GPa

Bulk Modulus: 140 GPa

Specific Heat Capacity: 470 J/kg·K

Electrical Conductivity: 4.29×10^6 S/m

Electrical Resistivity: 2.33×10^-7 Ω·m

Thermal expansion coefficient: Usually the thermal expansion coefficient of this type of alloy steel is on the order of 10^-6/°C.


HEAT TREATMENT

Annealing: including incomplete/complete annealing, isothermal annealing, spheroidizing annealing, and stress relief annealing. These annealing processes help reduce hardness, improve plasticity, and remove internal stress.


Normalizing: Mainly to improve the mechanical properties of low carbon AISI 9255 steel and improve the machinability.


Quenching: The quenching medium can be brine quenching, water quenching or oil quenching. The material hardness will be significantly increased after quenching.


Tempering: Common tempering processes include low temperature tempering, medium temperature tempering, high temperature tempering and multiple tempering. Tempering can reduce the internal stress after quenching and improve toughness and stability.

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