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High Hardness High Strength 42CrMo

42CrMo is an alloy steel material whose main components include carbon (C), chromium (Cr), molybdenum (Mo) and other elements. This material usually has high strength and hardness, while maintaining good strength and wear resistance. It is widely selected for manufacturing various mechanical parts and tools, such as gears, bearings, shafts, molds, etc.
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Product Specifications

Category Parameter Value
Chemical Composition Carbon (C) 0.38% – 0.45%

Silicon (Si) 0.17% – 0.37%

Manganese (Mn) 0.50% – 0.80%

Sulfur (S) ≤ 0.035% (Allowable residual)

Phosphorus (P) ≤ 0.035% (Allowable residual)

Chromium (Cr) 0.90% – 1.20%

Nickel (Ni) ≤ 0.30% (Allowable residual)

Copper (Cu) ≤ 0.30% (Allowable residual)

Molybdenum (Mo) 0.15% – 0.25%
Mechanical Properties Tensile Strength σb (MPa) ≥ 1080 (110)

Yield Strength σs (MPa) ≥ 930 (95)

Elongation δ5 (%) ≥ 12

Area Shrinkage ψ (%) ≥ 45

Impact Power Akv (J) ≥ 63

Impact Toughness αkv (J/cm²) ≥ 78 (8)

Hardness ≤ 217 HB
Heat Treatment Annealing 500–700°C preheat, 800–900°C heating, slow cooling

Quenching & Tempering 500–700°C preheat, 850–880°C heating, water/oil quench, 300–600°C temper

High-Frequency Induction Quenching Surface heating + 200°C temper for 2h
Forging Preliminary Preparation Heat to temp, hold, air/oil cooling

Forging Temperature Optimal: 950–1200°C; Recommended: 1050–1150°C

Forging Ratio Must be sufficient to reduce segregation & porosity

Post-Forging Heat Treatment Normalizing or quenching + tempering


Features

  • Exceptional Strength & Hardness:

    42CrMo offers ultra‑high tensile (≥1080 MPa) and yield strength (≥930 MPa) combined with hardness up to 217 HB for demanding structural applications.

  • Excellent Toughness & Fatigue Resistance:

    With superior impact toughness and fatigue limit—especially at low temperature—it sustains dynamic loads and repetitive stress without brittle failure.

  • Outstanding Hardenability:

    Enriched by chromium and molybdenum alloying, this steel delivers deep, uniform hardening with minimal quench deformation.

  • Wide Machinability & Workability:

    Despite its strength, 42CrMo machines and polishes well and accepts plating, making it convenient for gear, shaft and mold fabrication.

  • Versatile Industry Applications:

    Commonly used for gears, bearings, shafts, molds in automotive, aerospace, oil & gas and machinery industries due to reliable mechanical performance.


Application

  1. Heavy‑Duty Gears & Shaft Components:

    Ideal for manufacturing high-performance gears, transmission shafts, and crankshafts in automotive and machine tool industries due to its superior fatigue resistance and wear strength

  2. Industrial Bearings & Fasteners:

    Commonly used in heavy‑stress bearings, bolts, and axles where high mechanical strength and impact toughness are essential

  3. Oil & Gas Drilling & Pipeline Parts:

    Used in drill rods, casing, pressure piping and valve bodies for its excellent wear resistance and ability to withstand harsh environments

  4. Aerospace & Machinery Structural Components:

    Preferred for landing gear parts, high‑stress structural pins, and machine tool spindles due to its high hardenability, toughness, and fatigue strength


FAQ

Q: What is 42CrMo steel used for?  

A: 42CrMo is commonly used in gears, shafts, bolts, bearings, and oil & gas components due to its high strength and wear resistance.


Q: Can 42CrMo be heat treated?  

A: Yes, 42CrMo responds well to quenching, tempering, annealing, and high-frequency surface hardening treatments.


Q: Is 42CrMo suitable for machining?  

A: Yes, it offers good machinability while maintaining excellent mechanical performance after processing.


Q: What industries commonly use 42CrMo?  

A: It is widely used in automotive, aerospace, oil & gas, heavy machinery, and tool manufacturing industries.


The Management and Staff at Union Steel, have a firm belief that by identifying the customers’ needs, we can achieve the best results for all. Union Steel warmly welcomes friends around the world to cooperate with us.

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