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Ultra-high-strength Forged Steel High Durability Forged Connecting Rod 4G6

The 4G6 series engines are products developed by Mitsubishi Motors Corporation and come in various models, among which the 4G63 is a 2.0-liter turbocharged engine known for its high durability and modification potential. The connecting rods used in the 4G6 series engines are made of ultra-high-strength forged steel. This material selection helps improve the durability and reliability of the engine. In addition to using high-strength cylinder blocks and components, the 4G63 engine also includes upgraded main bearings and coated crankshafts, as well as new lightweight connecting rods and pistons.
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Product Specifications

Category Parameter Value
Chemical Composition Steel Grade SAE 4340 (medium-carbon, low‑alloy ultra‑high strength steel) 
Carbon (C) ~0.38–0.43 
Nickel (Ni) ~1.65–2.00 %
Chromium (Cr) ~0.70–0.90 %
Manganese (Mn) ~0.65–0.90 % 
Molybdenum (Mo) ~0.20–0.30 %
Mechanical Properties Tensile Strength (ultimate) ~860–1980 MPa depending on heat treatment 
Yield Strength ~740–1860 MPa depending on treatment
Ductility (elongation) ~11–23 %
Hardness (HRC) 24 to 53 HRC achievable through tailored heat treatment 
Heat Treatment Typical Process Quenching & tempering (to reach high fatigue and impact resistance)
Surface Enhancements Shot‑peening and optional nitriding for fatigue life (as in Callies/Cosworth) 
Forging Forging Method Closed‑die forging using premium Ti‑clean 4340 for consistency and strength (as used by Callies and OEM equivalent) 
Surface Finish Shot‑peened and fully machined surfaces to tight tolerances (e.g. 4 Ra or better) 
Dimensional Tolerances Bore tolerance ±0.0001″; weight balanced to ±1 g per rod end (K1 rods)


Features

  • Nitrided Surface Hardness

    A specially nitrided compound and diffusion layer delivers exceptional surface hardness up to around 1000 HV, dramatically reducing wear on big-end bearings and journals

  • Exceptional Wear & Abrasion Resistance

    The formation of iron‑nitride and nitrogen‑rich diffusion zones delivers a thick, wear‑resistant case that extends component life under high contact stress

  • Enhanced Fatigue Strength

    Nitriding introduces compressive residual stress beneath the surface and refines the microstructure to substantially improve fatigue resistance in cyclic high‑RPM use

  • Core Toughness Retained

    Low‑temperature nitriding preserves the forged steel’s core toughness while hardening the surface, maintaining impact resistance and structural integrity

  • Precision Surface Finish & Corrosion Protection

    The nitrided layer delivers a uniform, polished finish (≤ 16 Ra) combined with post-oxidized film to resist pitting and friction-induced damage


Application

  1. High‑Boost Turbocharged Builds

    Engineered to withstand sustained high boost pressures and extreme RPM loads commonly found in turbocharged and track‑tuned 4G63 engines

  2. High Horsepower Racing Setups

    Ideal for street, drag, or circuit builds pushing beyond 500–600 hp, where fatigue resistance and joint strength are critical

  3. OEM Replacement & Street Performance

    Direct‑fit upgrade for Mitsubishi 4G61/4G63/4G64 series engines in Evo, Galant VR‑4, Eclipse, and other variants

  4. Long‑Stroke or Stroker Applications

    Compatible with longer rod configurations (150–162 mm) for custom stroker builds improving torque and displacement in Evo platform engines


FAQ

Q: What material is the 4G6 forged connecting rod made of?

A: It is made from ultra-high-strength 4340 forged steel, offering superior durability and fatigue resistance.

Q: Is this rod compatible with Mitsubishi 4G63 turbo engines?

A: Yes, it is designed for direct fitment in Mitsubishi 4G63 engines, including high-boost turbo builds.

Q: Can it handle high-horsepower applications?

A: Absolutely. It supports up to 600+ horsepower, making it ideal for racing and performance setups.

Q: Does the rod come with ARP bolts?

A: Yes, it features ARP 2000 or optional ARP 625+ bolts for maximum clamping strength


The Management and Staff at Union Steel, have a firm belief that by identifying the customers’ needs, we can achieve the best results for all. Union Steel warmly welcomes friends around the world to cooperate with us.

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Phone: +86-18904079192
Add: No. 237, Shenbei West Road, Yuhong District, Shenyang City, Liaoning Province

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